Copper alloys are metal alloys that have copper as their principal component. They have high resistance against corrosion. The best known traditional types are bronze, where tin is a significant addition, and brass, using zinc instead. Both of these are imprecise terms, having both been commonly referred to as lattens in the past. Today the term copper alloy tends to be substituted, especially by museums.[1]
Composition
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The similarity in external appearance of the various alloys, along with the different combinations of elements used when making each alloy, can lead to confusion when categorizing the different compositions. There are as many as 400 different copper and copper alloy compositions loosely grouped into the categories: copper, high copper alloy, brasses, bronzes, copper nickels, copper–nickel–zinc (nickel silver), leaded copper, and special alloys. The following table lists the principal alloying element for four of the more common types used in modern industry, along with the name for each type. Historical types, such as those that characterize the Bronze Age, are vaguer as the mixtures were generally variable.
Classification of copper and its alloys Family Principal alloying element UNS numbers Copper alloys, brass Zinc (Zn) C1xxxx–C4xxxx,C66400–C69800 Phosphor bronze Tin (Sn) C5xxxx Aluminium bronzes Aluminium (Al) C60600–C64200 Silicon bronzes Silicon (Si) C64700–C66100 Cupronickel, nickel silvers Nickel (Ni) C7xxxx Binary Cu Si phase diagram, the base phase diagram for silicon bronzes Binary Cu Al phase diagram, the base phase diagram for aluminium bronzes, generated using NIMS Open databases https://cpddb.nims.go.jp/cpddb/al-elem/alcu/alcu.htm - DOI https://doi.org/10.48505/nims.3060 and Computherm Pandat https://computherm.com/ Binary Cu Sn phase diagram, the base phase diagram for bronzes, generated using NIMS Open databases https://cpddb.nims.go.jp/cpddb/cu-elem/cusn/cusn.htm - DOI https://doi.org/10.48505/nims.3060 and Computherm Pandat https://computherm.com/ Binary Cu Zn phase diagram, the base phase diagram for brasses, generated using NIMS Open database https://cpddb.nims.go.jp/cpddb/cu-elem/cu_index.htm Cu-Zn - DOI https://doi.org/10.48505/nims.3060 and Computherm Pandat https://computherm.com/ Mechanical properties of common copper alloys[2] Name Nominal composition (percentages) Form and condition Yield strength (0.2% offset, ksi) Tensile strength (ksi) Elongation in 2 inches (percent) Hardness (Brinell scale) Comments Copper (ASTM B1, B2, B3, B152, B124, R133) Cu 99.9 Annealed 10 32 45 42 Electrical equipment, roofing, screens Cold-drawn 40 45 15 90 Cold-rolled 40 46 5 100 Gilding metal (ASTM B36) Cu 95.0, Zn 5.0 Cold-rolled 50 56 5 114 Coins, bullet jackets Cartridge brass (ASTM B14, B19, B36, B134, B135) Cu 70.0, Zn 30.0 Cold-rolled 63 76 8 155 Good for cold-working; radiators, hardware, electrical, drawn cartridge cases. Phosphor bronze (ASTM B103, B139, B159) Cu 89.75, Sn 10.0, P 0.25 Spring temper — 122 4 241 High fatigue-strength and spring qualities Yellow or High brass (ASTM B36, B134, B135) Cu 65.0, Zn 35.0 Annealed 18 48 60 55 Good corrosion resistance Cold-drawn 55 70 15 115 Cold-rolled (HT) 60 74 10 180 Manganese bronze (ASTM 138) Cu 58.5, Zn 39.2, Fe 1.0, Sn 1.0, Mn 0.3 Annealed 30 60 30 95 Forgings Cold-drawn 50 80 20 180 Naval brass (ASTM B21) Cu 60.0, Zn 39.25, Sn 0.75 Annealed 22 56 40 90 Resistance to salt corrosion Cold-drawn 40 65 35 150 Muntz metal (ASTM B111) Cu 60.0, Zn 40.0 Annealed 20 54 45 80 Condensor tubes Aluminium bronze (ASTM B169 alloy A, B124, B150) Cu 92.0, Al 8.0 Annealed 25 70 60 80 — Hard 65 105 7 210 Beryllium copper (ASTM B194, B196, B197) Cu 97.75, Be 2.0, Co or Ni 0.25 Annealed, solution-treated 32 70 45 B60 (Rockwell) Electrical, valves, pumps, oilfield tools, aerospace landing gears, robotic welding, mold making [3] Cold-rolled 104 110 5 B81 (Rockwell) Free-cutting brass Cu 62.0, Zn 35.5, Pb 2.5 Cold-drawn 44 70 18 B80 (Rockwell) Screws, nuts, gears, keys Nickel silver (ASTM B122) Cu 65.0, Zn 17.0, Ni 18.0 Annealed 25 58 40 70 Hardware Cold-rolled 70 85 4 170 Nickel silver (ASTM B149) Cu 76.5, Ni 12.5, Pb 9.0, Sn 2.0 Cast 18 35 15 55 Easy to machine; ornaments, plumbing [4] Cupronickel (ASTM B111, B171) Cu 88.35, Ni 10.0, Fe 1.25, Mn 0.4 Annealed 22 44 45 – Condensor, salt-water pipes Cold-drawn tube 57 60 15 – Cupronickel Cu 70.0, Ni 30.0 Wrought – – – – Heat-exchange equipment, valves Ounce metal[5] Copper alloy C83600 (also known as "Red brass" or "composition metal") (ASTM B62) Cu 85.0, Zn 5.0, Pb 5.0, Sn 5.0 Cast 17 37 25 60 — Gunmetal (known as "red brass" in US) Varies Cu 80-90%, Zn <5%, Sn ~10%, +other elements@ <1% Mechanical properties of Copper Development Association (CDA) copper alloys[6] Family CDA Tensile strength [ksi] Yield strength [ksi] Elongation (typ.) [%] HardnessThe following table outlines the chemical composition of various grades of copper alloys.
Chemical composition of copper alloys[6][7] Family CDA AMS UNS Cu [%] Sn [%] Pb [%] Zn [%] Ni [%] Fe [%] Al [%] Other [%] Red brass 833 C83300 93 1.5 1.5 4 C83400[8] 90 10 836 4855B C83600 85 5 5 5 838 C83800 83 4 6 7 Semi-red brass 844 C84400 81 3 7 9 845 C84500 78 3 7 12 848 C84800 76 3 6 15 Manganese bronze C86100[9] 67 0.5 21 3 5 Mn 4 862† C86200 64 26 3 4 Mn 3 863† 4862B C86300 63 25 3 6 Mn 3 865 4860A C86500 58 0.5 39.5 1 1 Mn 0.25 Tin bronze 903 C90300 88 8 4 905 4845D C90500 88 10 0.3 max 2 907 C90700 89 11 0.5 max 0.5 max Leaded tin bronze 922 C92200 88 6 1.5 4.5 923 C92300 87 8 1 max 4 926 4846A C92600 87 10 1 2 927 C92700 88 10 2 0.7 max High-leaded tin bronze 932 C93200 83 7 7 3 934 C93400 84 8 8 0.7 max 935 C93500 85 5 9 1 0.5 max 937 4842A C93700 80 10 10 0.7 max 938 C93800 78 7 15 0.75 max 943 4840A C94300 70 5 25 0.7 max Aluminium bronze 952 C95200 88 3 9 953 C95200 89 1 10 954 4870BBrasses
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A brass is an alloy of copper with zinc. Brasses are usually yellow in colour. The zinc content can vary between few % to about 40%; as long as it is kept under 15%, it does not markedly decrease corrosion resistance of copper.
Brasses can be sensitive to selective leaching corrosion under certain conditions, when zinc is leached from the alloy (dezincification), leaving behind a spongy copper structure.
Bronzes
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A bronze is an alloy of copper and other metals, most often tin, but also aluminium and silicon.
Precious metal alloys
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Copper is often alloyed with precious metals like gold (Au) and silver (Ag).
† amount unspecified
See also
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References
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Bibliography
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