Pet Food Production Line Detail Introduction
The pet food production line is a new pet food production line successfully developed by the Loyal pet food production technology team combined with years of experience in the development of twin-screw extruders.
The Loyal pet food production line endows pet food with novel shapes, unique tastes and colors.
The most scientific nutritional ratio and easy digestion features to adapt to the ever-evolving pet food market.
The technical advantages that the Loyal pet food production process team has achieved over the years in the puffing extruder are fully reflected in the pet food production line.
The dog food production line is simple to operate and easy to learn, thus ensuring that the product is done at a specific temperature, pressure, humidity and time in pet food plant.
The reasonable structure design of the cat food production line, the special material, and the fast automatic cleaning performance ensure the stability of the machine and easy maintenance in pet food manufacturing process.
The floating fish feed production line adjusts the pet feed process parameters such as raw materials, temperature, moisture, etc.,
so that the pet food has the characteristics of novel shape, unique taste, rich nutrition and delicate organization, which is suitable for the taste of different pets.
The floating fish feed pellet machine is also widely used in the production of dog, cat, fish and shrimp, fox, bird and various pet feeds. It is an ideal choice for different pet food manufacturers.
Pet Food Production Line Process Flow Chart
Material Crushing → Conveying → Material Extruding By Twin-screw Feeding Extruder → Shifting → Conveying → Drying Equipment (electric Furnace, Gas Fuel Oil Furnace Or Steam Furnace) → Oil Filling → Double Drum Seasoning System → Cooling Conveyor → Packaging Machine
Pet food production line production process ：
Mixer→ Feeder→ Extruder→ Air Conveyor/ Elevator→ Multilayer Oven→ Cooler→ Fuel Injection Machine→ Roller→→ Elevator→ Vibrating Screen→→( Packing Machine)
With the continuous increase of the types of pets, all kinds of pets are different from adults and children, and the requirements for pet food are also constantly increasing.
Loyal has researched and developed various types of pet food production lines according to the market demand of pet food. According to the different output, the pet food manufacturing equipment also has various configurations.
The pet food processing machine can adjust the raw materials, temperature, moisture and other process parameters, so that the product has the characteristics of novel shape, unique taste, rich nutrition and delicate organization, which is suitable for the taste of different pets. This pet food processing equipment is widely used in the production of dog, cat, fish and shrimp, fox, bird and various pet feeds, and is an ideal choice for different pet food manufacturers.
1.Mixer -- Raw material preparation:
The raw materials of meat, fish meal, cornmeal, and other materials for the production of pet feed are transported to the pet food factory. Then they are transported to the cleaning machine to remove impurities and dust and stored in the storeroom in pet food plant.
2. Pet food Grinding Machine:
Some raw materials need to be ground to a certain targeted powder by a grinder before processing. And different animals are suited to different levels of fruity feed.
3. Feeder -- The ingredients:
According to the feed formula, quantitative weighing is necessary to determine a variety of feed ingredients. The machine is controlled by the central control panel with high precision, and it’s very easy to operate, so the data got is very precise with little error.
4.Mixing machine -- Mixing ：
According to the different output of the production line, choose different types of mixing machine. There are two main models for you to choose.
The ingredients are mixed in a mixer, and the mixing time depends on the feed formulation and feed composition.
5. Pet Food Extruder Machine -- Granulating:
According to the output of the production line, different types of Loyal extruders are selected. The output can range from 20kg/h to 1000kg/h. Corn meal, grain meal, bone meal, meat meal, etc. can be used as raw materials. The specific product shape
Add the mixed feed to the pelletizer, and followed by several steps:
a. Firstly, pouring the mixed ingredients into the feeder, then put them into the granulator but control the speed.
b. The dry mixture and added steam are mixed in a mixer and then transported to the granulation chamber by gravity or forced feeding system.
c. In the pelletizing chamber, the mixed pet food material will be pushed through the pelletizer mold to become its target.
6. Multi-layer oven:
Most of the ovens are electric ovens. The temperature is adjusted between 0-200 degrees through the control cabinet. The contact part with the material is a stainless steel double-layer mesh bag. The baking time can be adjusted according to the speed.
6, cooling and screening:
The produced feed is hot and needs to be sent to the conveyor cooler, and after cooling, it becomes firm and durable. while the pellets flow directly into the screwdriver.
Seasoning line: there are octagonal, cylinder, single-drum, and double-drum seasoning lines, which are configured according to output and product properties.
7. Packing:
The finished pet feed needs to be packaged before it can be marketed.
Different Model Of Pet High Speed Dog Treat Food Production Line For Sale
Model Of Pet Food Making Machine
Installed Power
Power Consumption
Output
Size (L*W*H)
Pfe-65-1
80kw
56kw
120--150kg/H
22500x1200x2200mm
Pfe-70-1
128kw
90kw
200-250kg/H
25000x1500x2200mm
Pfe-85-1
175kw
123kw
300-600kg/H
30000x3500x4300mm
Pfe-90-1
287kw
216kw
1000-1200kg/H
40000x2400x4000mm
Pfe-75-2
186kw
139.5kw
300-600kg/H
24000*2000*2800mm
Pfe-95-2
383kw
287kw
1000-1500kg/H
40000*3000*4000mm
Why Choose To Buy A Loyal Pet Food Production Line
Loyal provides a one-stop pet food process service system from optimized pet food plant line layout design, pet food mature formula, pet food equipment process, installation and commissioning, and after-sales service.
Pet food mainly refers to dog food (dog food), cat food, ornamental fish feed, pet turtle feed, and their own pet feed.
Loyal animal food processing main composition of dog food is corn, wheat or rice, meat meal, bone meal or calcium dihydrogen phosphate, choline chloride, wheat bran, puffed or fermented soybean meal, fish meal, etc. Trace elements, minerals.
The Loyal pet food processing process: pulverizer → mixer → extruder → dryer → cooler → fuel injector → seasoning machine to make various shapes of particles.
Its main shapes are: triangle, steamed bread row, oval, bone shape, triangle plum shape, quadrangular plum shape, square and so on.
The pet feed industry is a particularly suitable project for individual investment and entrepreneurship, mainly due to the small investment, low risk and broad market.
Loyal pet food manufacturing equipment mainly includes dry dry pet food manufacturing process and wet pet food manufacturing process：
Dry dog food making machine generally main configuration is: pulverizer → powder mixer → screw feeder → extruder → air blower → electric dryer → vertical oil mixing machine → tape elevator → packing bin.
List Of Pet Food Production Line
Extruder Dog Treat Making Machine
Installed Power
Power Consumption
Output
Size
DTM65-100 Single Color DOG TREAT
37.7kw
20kw
60-100kg/H
12000*1200*2500mm
DTM65-100 Double Color DOG TREAT
71.7kw
35kw
60-120kg/H
13000*4000*2500mm
DTM75-III
79KW
59KW
200-300kg/H
27500x3000x2700mm
DTM85-III
120KW
90KW
250-500kg/H
28500X3300X350
Wet pet food making machine is our company's best pet food equipment.
After years of development and research in pet food extruder machine, Loyal has formed a unique design for the pet food manufacturing process and supporting pet food processing line , and is in the forefront of the national counterparts in pet food industry.
Loyal Pet food production process description：
Feeder→pulverizer Series Group→buffer Bin→screw Feeder→ribbon Mixer →bucket Elevator→twin-screw Extruder →air Conveyor→ Steam Dryer Or Electric Heating Dryer Or Hot Air Dryer→air Blower→counter-flow Cooler→vertical Oil Mixer→vibrating Screen Bucket→elevator→packing Bin.
Choose Loyal, get the first-class high-quality pet food production line. With years of pet extrusion line innovation and market research, we have become one of the most professional and reliable pet food manufacturing equipment manufacturers.
To benefit more enterprises, our pet food manufacturing process engineers have done repeated experiments.
Finally, in the premise of ensuring the quality of pet food manufacturing equipment , our pet production line effectively control the production cost, offering pet food manufacturers the most favorable price. So in the fierce competition in the pet food market, pet food manufacturers still have strong competitiveness.
Choose us, choose a smooth pet food industry.
we have been recognized for providing excellent and considerate pet food processing plant customer service.
If you plan to start a pet food processing plant line business, you can choose our pet food production line.
We are a truly customer-focused company that offers a full range of services to customers. We do offer personal services in addition to provide a high-quality pet feed production line.
As long as you tell us your pet food processing plant requirements, our engineers will customize the pet feed production line that is most suitable for you.
Loyal has never stopped innovating in pet food processing pet food processing machine.
With years of pet food processing experience, we ensure that your needs can be perfectly met in pet food plant project.
All of our pet food manufacturing equipments are manufactured to ISO 9001 standard.
You can consult us at any time for any questions about the pet food processing equipment so that you have no concerns.
We provide pet food plant project customized services, pet food processing equipment installation guidance, pet food processing training, and warranty pet food processing machine services for you. Please feel free to contact us for any issues that arise later and we will take care of them in pet food manufacturing process industry.
Regardless of your need for pet food processing line, we can provide the best one for you because produce a wide range of pet food manufacturing equipment.
As a leading pet food extruder manufacturer in the pet food industry,
we not only provide you with mechanical pet food manufacturing process technical support but also with different pet food formulas of different feeds for free to help you make more profits in pet food market.
How To Choose The Right Pet Food Production Lines?
Do you know what is pet food production line? Do you want to start a feed food business?
Do you want to start a pet food processing plant? If YES, here is an guide on how to start a profitable pet food processin project business with no experience
If you have a lot of questions about pet food processing machine and want to know every detail about pet food processing equipment, then please read the following purchasing guide carefully.
Loyal will provide you with everything you need to know about starting a pet food process business.
1. What is Pet Food Production Line?
The pet food production line is a high-end pet food processing equipment developed to cater to the emerging pet supplies market.
The whole pet food manufacturing equipment has reasonable design, flexible configuration and strong adaptability, which can produce crispy pet food, such as dog food, cat food, fish and bird feed, etc., and can also produce single-color or two-color chewing pet food.
Pet food twin-screw extrusion technology makes the product incision smoother and the shape more realistic.
The pet food processing machine is composed of powder mixer, puffing host, traction machine, elevator, three-layer oven, and anise seasoning barrel.
Loyal Pet Food Production Line List
Floating Fish Feed Production Line
Extruded Feed Processing Equipment
Floating Fish Feed Production Line
Catfish Feed Production Line
Fish Feed Production Line
Tilapia Feed Processing Equipment
Extruded Fish Feed Production Line
Carp Feed Processing Machinery
Ornamental Fish Feed Production Line
Tropical Fish Feed Production Line
Floating Fish Feed Production Line
Floating Fish Feed Production Line
Floating Fish Feed Production Line
Floating Fish Feed Production Equipment
Floating Fish Feed Production Equipment
Ornamental Fish Feed Processing Machine
Extruded Feed Machine
Extruded Feed Machine
In recent years, with the wide application and continuous innovation of twin-screw extrusion technology, a new type of twin-screw extrusion machine with multi-function, high efficiency and intelligence came into being.
The pet food production line adopts the design of the functional screw section segmented combination, which makes it possible to use different raw materials to produce different kinds of pet food, and can produce crispy pet food (cooked and puffed type), such as dog food, cat food, fish and bird feed, etc. It can also produce chewing pet food (cooked and not puffed), realizing a multi-purpose machine;
The Loyal pet food extruder machine production process also designs a palatability repair compensation scheme, which can fully meet the requirements of pet food for palatability.
2. What Is The Function Of Pet Feeed?
Pet food mainly refers to dog food (dog food), cat food, ornamental fish feed, pet turtle feed, and their own pet feed.
The main composition of dog food is corn, wheat or rice, meat meal, bone meal or calcium dihydrogen phosphate, choline chloride, wheat bran, puffed or fermented soybean meal, fish meal, etc. Trace elements, minerals.
The size of dog food particles is divided into adult dogs and puppies. Adult dogs are generally about twice the size of puppy food pellets.
Dogs are animals with a good sense of smell, their taste and vision are not developed, the dog's eyes are black and white, so no matter how bright the color of the dog food, the dog can't feel it.
So the seasoning for dogs is actually the addition of food attractants.
There are two main components of the food attractant, chicken liver. The production process is simple, that is, ground chicken, grind it with colloid, add chicken oil, and then grind it, plus preservatives and so on.
Nervous food attractants, once a dog eats it, it is like taking drugs, it will become dependent after eating, and will never eat other things.
The composition of cat food is similar to that of dog food, except that the proportion of powder should be slightly larger.
In addition, 1-2% acid borogol should be added to the formula, mainly because the cat's eyes will be particularly bright, and the attractant is mostly powder.
The cat food seasoning equipment is similar to that of dog food, while cats use single-drum seasoning machines.
Features of low temperature dryer for pet food production line:
1. Fully insulated box, hot circulating air, high thermal efficiency and low energy consumption
2. Double-pitch roller chain drive of the oven, stable drive, no jamming
3. There are single-layer, three-layer, five-layer and seven-layer ovens for pet food ovens to choose from
4. The pet food craft oven has various structures such as extension type and reciprocating type for your choice
5. Various heating methods: electricity, steam, fuel/gas, biomass burner
3.Benefits of Loyal Pet Food Production Line
1. The feeding and rotary cutting of pet food manufacturing equipment adopts frequency conversion speed regulation system, which runs smoothly and saves energy.
2. The screw of pet food extruder machine is made of alloy material by special process, and has a long service life;
the pet food extrusion equipment is segmented and combined screw, which is suitable for a wide range of raw materials and more diverse products.
3. The automatic lubrication system of the pet food production line reduces the mechanical energy consumption and prolongs the service life.
4. The pet food feeding system adopts double helix forced feeding, and the feeding is uniform and extensive.
5. The linear bearing knife adjustment system of each pet food equipment can adjust the knives accurately and quickly.
6. The twin-screw extruder has a self-cleaning function, and the use of the equipment is more reasonable and convenient.
7. The pet food production line is updated with various equipment and technical equipment configuration. The twin-screw extruder has a larger output.
8. Different screw and length-diameter ratio of pet pellet making machine can meet different production processes.
9. The pet food dryer oven has a visual automatic temperature control system to make the temperature control more intuitive and the parameters more accurate.
4. If you want to start a feed business, what is the goal of your pet food Factory ?
As the specialty pet food market continues to grow, consumer needs are becoming more specific. The segment in the premium pet food segment is expanding. High-meat pet foods fall into these segments. From an ingredient, nutritional and palatability standpoint, pet food is getting better and better.
A pet food processing line is responsible for producing dog cat fish including other animals such as livestock and poultry.
The daily work of a pet food factory is to develop quality pet food formulas, then purchase quality ingredients, produce quality pet food with superior performance pet pellet making equipment, and finally package it.
In this pet food production process, we can provide quality feed to the farmers and increase the farmers' breeding profit, and the pet food manufacturers can get a good profit from our pet food processing machine.
5. What Does Pet Food Production Include?
Looking back at the development history of pet food, it is not difficult to find that pet food is the first segment to accompany the development of pet economy, and it is also the fastest growing track.
From 2016 to 2020, the CAGR of China's pet food market is 29%, and the growth rate is much higher than the global 6.4%.
Pet food consumption can not only have the emotional and aesthetic premium of consumption upgrade, but also have the characteristics of just-needed consumption.
During the epidemic, the size of the global pet food market has not decreased but increased, which shows that the consumption of pet food has also become a contributor to the increase in the Engel coefficient of households.
As an important part of the pet economy, pet food has always been a segment that capital and entrepreneurs are optimistic about.
The production of high-quality pet food includes several links.
And only by making the best improvements to the final quality of pet food can it be further improved in all aspects.
The most important production links include pet food formulation, feed material, pet food production process , etc.
If you have to engage in pet feed production, you should focus on these three aspects in pet food processing plant.
a. Pet Feed formulation
When considering nutrition, pet food formulations must first meet the energy needs of animals, because only on the basis of satisfying energy, can the requirements of protein, amino acids, minerals and trace elements be considered, and then the energy and protein of feed must be considered. The ratio of nutrients to meet the requirements of feed standards. High-energy feeds are also high in protein;
Quality feed products, in addition to a scientific and reasonable formula, the formulator must also have a wealth of knowledge of raw material processing. They need to master the characteristics of the raw materials, understand the raw material market, be familiar with different animals, happy and familiar breeding methods, environmental conditions, and other factors that affect the breeding results.
Loyal pet food process engineers can design formulas to meet the needs of pet food manufacturers.
b.Pet Food Raw Materials
The raw materials required for feed processing include soybeans, soybean meal, corn, fish meal, amino acids, hybrids, additives, whey powder, grease, meat meal, grains, sweet sorghum, and more than ten kinds of feed ingredients.
pet food Manufacturers have only high-quality raw materials to make full use of the nutrients and produce high-quality feed.
Loyal provides pet food raw material purchasing guide, if you need you can contact us！
c.Pet Food Production
The processing of pet food includes several links.
The main process flow is - Feeding Port--bucket Elevator--buffer Bin--feeding Screw Conveyor--dual Rotor Water-drop Mill--air Conveyor--buffer Bin--belt Mixer--bucket Elevator-- Buffer Silo--feeding Screw Conveyor--extruder--air Conveyor--steam Dryer--air Conveyor--counter-flow Cooler--vertical Oil Mixer--bucket Elevator-- Vibrating Screen -- Packing Bin -- Packing Machine
6.Limitation of Feed Production Line
High power consumption of pet food production line: the puffing process is frictional heat generation, and the material structure needs to be completely broken during material processing, so the pet food extruder consumes a lot of energy.
The general energy consumption is as follows
Puffed corn: generally about 80kw.H/t;
Extruded soybean: generally about 40kw.H/t;
Extruded ingredients: generally about 30kw.H/t
The pet food extruder machine is difficult to operate: the pet food extruder machine involves various working parameters such as temperature, pressure, humidity, load, etc. The pet food equipment operator not only understands various pet food process parameters, but also needs to master the characteristics of various raw materials. More comprehensive pet food expertise and work experience.
preheating of pet food extruder machine: the puffing process is a thermal process, which requires a certain temperature. The performance of the cold machine is often unstable when it is started, so it is generally not suitable to stop the machine.
Loss of heat-sensitive elements in pet food extruder machine: due to high temperature and high pressure, heat-sensitive elements will be lost during processing
7.How Pet Food Production Line Works
The feed production line consists of Feeder→Pulverizer Tandem Group→Buffer Bin→Screw Feeder→ Ribbon Mixer→Bucket Elevator→Twin Screw Extruder→Air Conveyor→Steam Dryer or Electric Heated Dryer or Hot Air Dryer Dryer → Air Conveyor → Counterflow Cooler → Vertical Oil Mixer → Vibrating Screen Bucket → Elevator → Food Packaging Machine.
The material is heated through conveying, shearing, mixing, and barrel casing, and is cooked under the effect of high temperature and pressure, and then extruded out of the barre .
With the continuous increase of the types of pets, and the requirements for pet food are also constantly increasing.
According to this pet food market demand, Loyal has researched and developed various types of pet food production lines, which also have various configurations according to different output.
The pet food processing equipment can adjust the raw materials, temperature, moisture and other process parameters, so that the product has the characteristics of novel shape, unique taste, rich nutrition and delicate organization, which is suitable for the taste of different pets.
This pet food processing plant line is widely used in the production of dog, cat, fish and shrimp, fox, bird and various pet feeds.
8. How To Verify Quality Of Pet Food Processing Plant Line
During the actual operation of the pet food equipment, under the influence of various factors, quality problems occur before the maintenance date is reached.
Repairs when the productivity of pet food processing plant equipment falls below acceptable levels.
Post-maintenance can reduce the downtime of pet food processing plant equipment to a certain extent, but for many enterprises that require continuous production, damage to mechanical pet food extruder equipment may cause the entire pet food production line to stop running and the company to stop production, resulting in serious economic losses.
Different maintenance methods have their own advantages and disadvantages.
In the actual operation pet food making process, maintenance personnel should not blindly adopt some maintenance methods to repair the equipment, but should choose the appropriate maintenance method according to the characteristics of the pet food extruder equipment and its impact on production.
At the same time, enterprises should do a good job in preventive testing of pet food extruder machinery and equipment, find fault alarms in time, improve maintenance efficiency, extend equipment service life, and minimize economic losses caused by pet food equipment failures.
As the pet food plant project buyer，It is important to purchase a reliable pet food equipment that meets quality standards to ensure the durability and safety of the pet food processing plant machine. It is critical to ensure the safety of the plant and workers.
The quality standards you need to look for include
International Standards Organization (ISO) certification to international manufacturing standards.
Current Good Manufacturing Practices (cGMP) will ensure that your machines meet current pet food processing plant manufacturing practices.It includes all the latest and most advanced technology.
CE ensures the safety of all electrical components of the feed line.
The Food and Drug Administration (FDA) ensures the high-quality hygiene and safety of the pet food In pet food processing plant.
9.How to Troubleshoot Pet Food Production Line in Pet Food Plant.
1) Abrasion failure of pet food extruder. The normal operation of the equipment produces normal wear and tear, and the faults caused by it are the normal wear and tear process predetermined at the time of design, which reflects the service life of the equipment.
2) The faults of poor operation and maintenance of the pet food manufacturing production line, the faults caused by forced operation beyond the capacity of the equipment itself, and the faults caused by improper maintenance during operation (such faults generally belong to equipment accidents). The failure of the pet food line is due to the stress on the equipment exceeding the designed limit capacity.
3) The inherent weakness of the pet food production line. The reason for the failure of pet food production line is that the bearing capacity of this link or component is insufficient in design, or that the manufacturing or installation of pet food extrusion equipment does not meet the predetermined design requirements, and its performance is lost.
In addition, it can also be divided into pet food extrusion equipment structural faults (such as cracks, wear, corrosion, unbalance, misalignment) and pet food extrusion machine parametric faults (such as fluid eddy, resonance, improper fit, overheating, etc.) .
Loyal can carry out special design, manufacture and application trials according to your pet extrusion line needs, and provide targeted pet food extrusion equipment training
•Configure pet food extrusion equipment, process design of pet food manufacturing process, and optimize the layout of pet food plant for you.
• One year warranty for pet food processing equipment, lifetime maintenance, long-term discount for purchasing new pet feed production line, free supply of pet food extruder spare parts
10. Types of pet food Production Line in the Market
Small and medium-sized pet production line equipment can be widely used in the production of dog, cat, fish and shrimp, fox, bird and various pet feeds. It is an ideal choice for pet food manufacturers.
The pet food processing machine investment is small, the output is high, the floor space is small, and the degree of automation is high. The whole machine is made of stainless steel.
Ensure hygiene and cleanliness. The food extrusion machine technology uses the international advanced twin-screw extrusion technology.
Dry pet food manufacturing process: raw material crushing - mixing - extrusion puffing - drying - oil injection seasoning - cooling - packaging
Wet dry pet food manufacturing process: raw material crushing-mixing-modulation-extrusion puffing-drying-oil spray seasoning-cooling-packaging
Pet food manufacturing process Equipment configuration 1: powder mixer-screw conveyor-modulator-twin-screw extruder-air blower-dryer-double drum seasoning machine-cooler
Why choose Loyal Pet food Production Line?
Safety:
100% possibility to control workpieces from pet food manufacturing equipment suppliers
Ensure pet food equipment production parts meet requirements
Possibility to fully control the finished product and its quality assurance
flexibility:
Support price adjustment in various output ranges of pet food production lines
Provide customer support during the time customers need pet food technology
Ability:
9 years experience in quality inspection and pet food production equipment manufacturing
Orders are executed by the most suitable and properly trained pet food craftsman.
Cost Optimization:
Loyal help reduce pet food production costs
Loyal reduce the purchase cost of pet food production machinery
Loyal help reduce labor costs in our customers' pet food manufacturing workshops