What are the 3 types of disc brakes?

11 Apr.,2024

 

Brake rotors of disc brakes rotate with the wheels, and brake pads, which are fitted to the brake calipers, clamp on these rotors to stop or decelerate the wheels. sThe brake pads pushing against the rotors generate friction, which transforms kinetic energy into a thermal energy.

Brake rotors of disc brakes rotate with the wheels, and brake pads, which are fitted to the brake calipers, clamp on these rotors to stop or decelerate the wheels. The brake pads pushing against the rotors generate friction, which transforms kinetic energy into a thermal energy.

This thermal energy generates heat, but since the main components are exposed to the atmosphere, this heat can be diffused efficiently. This heat-dissipating property reduces brake fade, which is the phenomenon where braking performance is influenced by the heat. Another advantage of disc brakes is its resistance to water fade, which occurs when the water on the brakes significantly reduces braking force. When the vehicle is in motion, the rotor spins at high speeds and this rotational motion discharges the water from the rotors themselves, resulting in stable braking force.

Disc brakes are generally used in passenger cars, but due to their stable performance at higher speeds and resistance to brake fade, they are gradually spreading into the commercial vehicle segment, where drum brakes were traditionally chosen for their longer service life. There is increasing demand from customers for longer service life and higher quality, and Akebono is committed to meeting them through further development of the disc brake’s reliability. There are two types of disc brakes.

The "opposed piston type disc brake" has pistons on both sides of the disc rotor, while the "floating type disc brake" has a piston on only one side. Floating caliper type disc brakes are also called sliding pin type disc brakes.

Disc brake construction

The brake rotor (disc) which rotates with the wheel, is clamped by brake pads (friction material) fitted to the caliper from both sides with pressure from the piston(s) (pressure mechanism) and decelerates the disc rotation, thereby slowing down and stopping the vehicle.

How disc brakes work

When the driver steps on the brake pedal, the power is amplified by the brake booster (servo system) and changed into a hydraulic pressure (oil-pressure) by the master cylinder. The pressure reaches the brakes on the wheels via tubing filled with brake oil (brake fluid). The delivered pressure pushes the pistons on the brakes of the four wheels. The pistons in turn press the brake pads, which are friction material, against the brake rotors which rotate with the wheels. The pads clamp on the rotors from both sides and decelerate the wheels, thereby slowing down and stopping the vehicle.

Main components of disc brakes

Main components of floating type disc brakes

There are two types of disc brakes. One is called the "opposed piston type disc brake" which has pistons on both sides of the disc rotor, and the other is the "floating type disc brake" which has a piston on only one side. The floating type disc brakes are also called the sliding pin type disc brakes.

Disc brakes have been used on the road for years but in the last couple of seasons they've become mainstream as major bike makers have offered disc-equipped bikes covering all sectors of the market from gravel bikes to endurance bikes to full-on road race rigs. With the UCI now allowing them in the professional peloton, discs are an ever more familiar part of the road riding landscape.

  • Disc brakes provide better stopping power than rim brakes, especially in wet or cruddy conditions

  • A bike with disc brakes will still be rideable with a broken spoke or damaged rim, problems that can stop a rim-braked bike dead in its tracks

  • They're more expensive, but disc brakes with hydraulic hoses to get braking force from lever to pad work better than cable-actuated systems

  • Semi-hydraulic calipers like TRP's Hy/Rds are a sensible compromise upgrade

9 of our favourite disc brakes

Updated March 19, 2021

Welcome to the latest edition of road.cc’s buyer's guide to road bike disc brakes. Here you'll find everything you need to know to find the right discs (including whether they're right for you at all), plus our choice of the best currently available.

More about road.cc buyer's guides.

What are the advantages of disc brakes?

Let’s start right at the beginning. We’re all familiar with traditional bicycle rim brakes where the brake pads operate on the wheel’s rim, right? With a disc brake the pads instead act on a metal rotor that’s attached to the wheel’s hub. Simple enough.

What’s the advantage of that? People sometimes say that they can easily lock up the wheels of a road bike, stopping them totally with very little effort, so there’s no point in having any more power.

One key point is that disc brakes can offer more control than rim brakes before they lock up. You have more of a braking range with which to work, so you’re less likely to skid.

SRAM’s Product Manager Paul Kantor told us, “I can certainly lock up my wheel with a carbon rim and a mechanical rim brake, but if I do that I’m still just sliding down the road and that sucks. Locking up the wheel isn’t hard but if that were our goal we’d just sell you a stick that you could ram in there and you’d be done!

“Everything we’ve focused on is prior to locking up the wheel. You can take off more speed with greater control prior to locking up the wheel. Some people refer to that as ‘modulation’. That’s a term we don’t really care for, but it’s fine. We’re really talking about decelerating substantially without locking up the wheel.”

Check out what big bike industry names thought about the introduction of disc brakes on road bikes from a couple of years ago.

With a rim brake system, you want the wheel rim to be as light as possible, you need it to be strong, and it also has to provide the braking surface. Anyone who has ever ridden carbon-fibre rim brake wheels knows that while they might be lightweight and fast, the braking performance isn’t brilliant, especially in wet conditions.

A disc brake system allows manufacturers more scope to innovate with the braking surface because it doesn’t need to operate as the wheel rim too. Shimano, for example, equips its hydraulic disc brakes with what it calls Ice Technology that features a rotor with a three-layer sandwich structure of stainless steel and aluminium. It says that this provides a better radiation performance that reduces the temperature while braking.

Plus, with a disc system the braking surface, the rotor, is much further from the road than it is with a rim brake so it’s less likely to get wet from surface water. There are holes in a rotor that allow water to get out from underneath the brake pads too. The result is that disc brakes are far less likely than rim brakes to be affected by water or gunk thrown up from the road.

With a rim brake, the tyre has to pass through the brake calliper, but that's not the case with discs, so they free up space for wider tyres. That's part of the reason why discs have become popular for endurance and adventure bikes.

Linked to that, a side benefit of disc brakes is that your wheel can go out of true without rubbing on the brake pads.

Mechanical or hydraulic disc brakes?

You can divide disc brakes up into two types: mechanical and hydraulic.

Mechanical systems are operated by a cable, like the vast majority of rim brakes, while hydraulic systems use fluid to transfer the force from the lever to the calliper.

Pulling the brake lever in a hydraulic system moves a piston inside the master cylinder which forces brake fluid towards the brake calliper. This acts on the pistons in the brake calliper to push the brake pads against the disc rotor.

Mechanical disc brakes tend to be cheaper. TRP’s Spyre mechanical disc brakes, for example, are priced £69.99. You can use them with standard (non-hydraulic) dual-control levers. The Spyre is a dual piston design meaning that two pistons move equally against the rotor, as opposed to the single piston design of the Avid BB7 and Shimano CX75 mechanical disc brakes.

Hydraulic brakes are higher end and they perform better than either rim brakes or mechanical discs in just about every respect, but they’re more expensive. A SRAM Rival 22 hydraulic disc brakeset (you get both the shifter and the brake calliper), for example, is £302.

If you're concerned about maintenance, check out our guide to bleeding SRAM’s hydraulic road disc brakes. It's pretty straightforward.

Hydraulic systems are more efficient than mechanical disc brakes so you need to apply less pressure at the lever for an equal level of braking power. This means you can get better modulation.

A hydraulic system is sealed so no contaminants can get in to affect braking performance, and complicated internal cable routing isn’t a problem, whereas it can add friction to a cable setup.

TRP’s Hy/Rd brakes are unusual in that they’re cable operated with hydraulic power in the callipers. We found them powerful, easy to live with, and the best solution so far for disc brakes with conventional brake/gear levers.

What about heat?

Whatever type of system you use, braking produces heat. There used to be concerns about the safety of carbon rim brake wheels during prolonged, heavy braking – we’re talking about Alpine-style descents here – but manufacturers seem to have got that technology sorted.

When it comes to discs, fade (the loss of braking power) can occur as a result of the buildup of heat in the system.

Shimano identified overheating as being of particular concern for discs on the road, the longer, faster descents (and smaller rotors) being likely to result in rotors and pads heating up more than they do off-road.

As mentioned above, to counter this Shimano’s IceTech rotors use a three-layer sandwich structure of stainless steel and aluminium, the aluminium being included because it transfers heat better than steel. These have wavy aluminium sections inboard of the brake track designed to maximise surface area for improved cooling. The pads have cooling fins that are made from aluminium for the same reason.

Check out the hottest disc-equipped road bikes.

Speaking about the development hydraulic brake systems, SRAM’s Paul Kantor said, “Where you might have trouble is with some big guy riding down the Stelvio for 45 minutes dragging the brake, and we were worried that we’d have boiling issues there. But what happens is that the brake reaches a steady state where the heat isn’t increasing.

“What we did see is that when we decelerated from 50-60kph down to 15kph in 1-2 second increments on a switchback descent there was friction fade where you’d lose some of your coefficient of friction in the pad. That is much better than having the system boil.

“We could induce this on a 140mm rotor so we altered the backing surface on the pad to dissipate that heat way better. So now we have a very small window where you could induce some friction fade if you were really trying to do it but we have had next to no issues with boiling the system.”

Disc size

Discs are available in different sizes. All other things being equal, a large disc will slow you down faster than a small disc.

Shimano's road disc brake system has been designed for use with 140mm or 160mm rotors, the idea being that users can choose the size to suit their weight and intended use.

SRAM’s Paul Kantor said, “We recommend 160mm rotors front and rear for road use and 140mm is fine for cyclocross. We have tested 140s extensively but we like the margin of safety that 160s offer for the road.”

Focus has told us that in testing it found 160mm rotors preferable to the more common 140mm, handling the buildup of heat more effectively. This goes against the trend for smaller rotors, which is largely the result of Shimano recommending 140mm rotors for all but the largest cyclists.

The choice is yours but if you’re a larger rider you might want to start with 160s and see how you go.

Mounting standards

There are different standards for fixing disc brakes to road bikes but Shimano’s road-specific Flat Mount system, announced in 2015, is becoming dominant.

"This new design allows consumers to move away from the mountain bike history and look, which has been used until now, using a method better suited to high performance road bike riding,” says Shimano.

Shimano’s Flat Mount is an open standard meaning that other manufacturers are free to use it. SRAM has recently adopted it too.

With Flat Mount the brake callipers attach directly to the frame or fork, offering a cleaner and more minimalist appearance than with a post mount system. It also provides a more compact packaging of the brake calliper, which is a particular benefit at the rear triangle.

The bolts thread into the bottom of the calliper rather than in from the top as is the case with post mount brakes. At the chainstay that means the bolts no longer thread into inserts in the frame, but pass through the chainstay from the bottom so there’s less chance of damaging an expensive carbon frame. Because the bolts thread in from the bottom of the calliper, the front brake must be used with a slim adaptor.

Quick release or thru-axle?

A disc brake puts forces on a wheel that are different from those of a rim brake, so keeping that wheel in its correct position and avoiding flex in the axle and dropout become challenging.

One way to keep the wheels in place is to use thru axles where the ends of the dropouts are closed and a removable pin goes completely through the axle to hold it in place. This adds security but it also adds a little weight and makes swapping wheels a touch more difficult.

Focus has come up with what it calls Rapid Axle Technology – RAT, for short – design to simplify the process. The RAT thru-axle is a design that requires just 90° rotation of the axle in the dropout to close the lever.

Some disc brake road bikes still use standard quick releases, like the Triban RC 520 but most use thru axles, like the Focus Izalco Disc. Others go with one quick release and one thru-axle. We’re still in a period of change and it’s not clear how the market is going to settle, or whether it will settle at all; it could be that different manufacturers continue to use different systems.

Aerodynamics

Many road bikes these days are designed with a focus on aerodynamics, partly because the UCI has a 6.8kg minimum bike weight limit for racing. There’s little point in a manufacturer focusing on bringing down weight but it can reduce drag in order to gain an advantage. How do disc brakes fit into this picture?

For a few years now bike manufacturers have been working on incorporating discs so that they are as aerodynamically efficient as possible.

When Giant introduced the latest version of its Propel aero road bike it said, “Engineers... found that, with proper integration, a disc-brake design can actually improve aero performance compared to rim-brake configurations.”

That was a significant claim because one of the arguments often put forward against disc systems was that they increased drag. 

“This is because the location of traditional callipers (either in front or behind the fork crown/ legs) creates 'dirty' air," said Giant. "Opening up the fork crown area (by placing the disc-brake callipers down at the hub) means that the air hitting the new disc-brake calliper has already been disrupted by the leading edge of the tyre/wheel. This effect is further enhanced by an asymmetric fork that helps smooth out airflow over the calliper.”

Other manufacturers have since claimed that they can make disc brake bikes that are at least as efficient as their rim braked alternatives, and many top-end bikes are now available only with disc brakes – there is no rim brake option.

The professionals

Like it or not, what the professionals ride has a massive influence on the road bike market. After all, that’s the main reason that sponsorship exists. When pro riders use a particular product others follow, and that’s why it’s so significant that the UCI allows disc brake equipped road bikes in the peloton.

Pro teams were initially allowed to try out disc brakes in races towards the end of the 2015 season and after some ups and downs they're now permitted.

There's still some resistance to discs among pros, and there have been claims of riders sustaining injuries from disc rotors in crashes, so we may never see universal adoption of discs, but superior bike control on descents and in the wet may sway the skeptics.

That said, a some notable riders are very much rim-brake hold-outs. All three 2020 grand tours were won on rim-brake bikes: The  Tour de France by Slovenian phenomenon Tadej Pogačar of UAE Team Emirates on a Colnago; the Giro d'Italia by British rising star Tao Geoghegan Hart of Ineos Grenadiers on a Pinarello; and the Vuelta a España by Primož Roglič of Jumbo–Visma on a Bianchi.

All three teams' bike suppliers make disc brake bikes, and Ernesto Colnago is on record as saying that he believes discs are superior, but for racing the decision still comes down to weight.

Colnago engineer Davide Fumagalli confirmed this to Ben Delaney of Velonews. Fumagalli said the disc-brake version of the Colnago V3Rs weighs 6.95kg, the rim-brake version a little under the UCI 6.8kg limit. That gives riders  “more mental freedom to choose wheels, tire, etc.,” he added. That 150g margin might not sound like a big deal, but it's worth a few seconds on a major climb and those seconds add up.

Whether or not road racers are ever fully won over by disc brakes, brands will almost certainly encourage teams to use them as a way of legitimising and validating the technology in the eyes of the bike buying public, and ultimately selling more disc brake road bikes.

Recommended disc brakes

Whether you’re looking to upgrade or thinking your next bike will have discs, here’s our selection of the disc brakes we currently favour.

Shimano's Tiagra Disc levers and callipers are what you should look for on your next commuter or winter bike. They have one less speed than 105 but apart from that you'd be hard pressed to tell the difference without a set of scales. The setup is reasonably easy, and they're light on maintenance and easy to bleed. If you really can't live without 11 speeds at the back they won't be for you, but given the quality of the shifting and the braking, they're a great choice.

Tiagra is a ten-speed groupset, so these brakes will only be useful to you if you already have a Tiagra-equipped bike. However, that covers an awful lot of bikes, as Tiagra bikes with disc brakes almost always come with cable-actuated discs.

Read our review of the Shimano Tiagra disc brakes

If you don't have a disc brake-equipped singlespeed bike then you're obviously missing a niche: go out and buy one immediately. If you do, then obviously you'll know they're great. You don't have many options if you want a full hydraulic system on your disc-equipped singlespeed: there's this TRP Hylex system... erm, and that's about it. The good news is that it's an excellent system: easy to fit and service, with plenty of power and modulation available. And if you're looking to build a 1x Di2 bike then you can use Shimano's climbing shifter to make the Hylex Di2 compatible.

Read our review of the TRP Hylex RS brakes

The first Shimano 105-level disc brakes were pretty good, but with the new hydraulic system, the R7020 lever and the R7070 calliper, Shimano has upped its game significantly. They're still quite expensive as an upgrade, but definitely one to look out for if you're in the market for a new disc-braked road bike.

The new R7020 lever is a full redesign, it's nothing like the outgoing lever. The shape is very much based on the mechanical lever, with the same lever design and a similar hood profile with the textured finish for better grip in the wet. The body of the hood is a bit bigger, especially at the bottom where the hose exits the lever, but it doesn't have the annoying bump that the RS505 lever did: it's a much better overall shape. The extra width of the lever at the bottom meant that the bottom of the hood sat away from the bar tape a bit; it was noticeable close up but not really an issue.

The 105 brakes work brilliantly out of the box, and they're almost entirely fuss-free. These brakes bite when you'd expect them to in the lever travel, and from there there's masses of stopping power available as and when you need it. The reach is adjustable, but there's also a new, smaller lever (R7025) that should be ideal for those with smaller hands. The amount of effort you have to put in to control your speed on the steep, loose back road descents round here is genuinely a revelation compared to rim brakes or mechanical disc brakes.

Once you've got used to the bite point and the amount of squeeze you need, they make difficult roads simple: that's the reason good hydraulics are the best brakes.

Read our review of the Shimano 105 R7020 hydraulic disc brakes

Buy a mid-range disc brake equipped road bike or cyclocross bike at the moment and there’s an extremely high chance you'll end up with a pair of TRP Spyres bolted to it. In the tidal wave of new disc bike drop bar bikes appearing on the market, the Spyre has become the benchmark for ease of setup, use and reliability. These are excellent, quite possibly the best mechanical disc brake solution out there - more expensive than its predecessor but less expensive than hydraulics.

Check out our review here.

The Yokozuna Motoko disc brake calipers are the lightest option for cable-actuated hydraulic braking. They're easier to set up than their TRP HY/RD rivals, better-looking, include compressionless cables, and have better tool-free adjustment and no performance drawbacks. If you can fit them to your frame with no clearance or cable routing issues they are a great choice as an all-inclusive cable-and-caliper offering.

Read our review of the Yokozuna Motoko disc brake

TRP Hy/Rd disc brakes combine cable actuation with hydraulic power right in the calliper. They're powerful, easy to live with and the best solution so far for disc brakes with conventional brake/gear levers. After a month or so testing these brakes in all conditions, we found them to be more powerful and controllable than rim brakes and easier to set up and maintain than mechanical discs, and they win over stem-mounted converters in their simplicity with no noticeable loss in performance.

The price and link above is for post-mount brakes. Flat mount brakes are £80 each when available.

We can't currently find a UK source for HY/RDs at all. If you want to take your chances with the post-Brexit trade barriers, you can get them from Decathlon Belgium for €80 including rotor. 

Check out our review here.

These are the first '105-level' discs that Shimano offered and they're pretty good, although the new 105 R7000 brakes are tidier. You get the front and rear shifters, disc callipers, pads, cables and hoses included in the package. The callipers are more compact than the post mount ones and they come with Ice-Tech resin pads with heat-sink fins to help with cooling. The front brake has a reversible plate that allows you to run either a 160mm or 140mm rotor at the front. the rear flat mount calliper bolts directly through the frame if you're running a 140mm rotor; if you want a 160mm at the back you need an extra plate between the calliper and the chainstay.

Like the BR-785s below, these are discontinued, but if you encounter them on a secondhand bike, they're well worth a look.

Read our review of the Shimano RS-505 disc brakes

Shimano BR-R785 Di2 road hydraulic discs — NA

These were a very good first incarnation of road hydraulic braking from Shimano. When we first teted them we said: "In use, the brakes are really excellent, with significant improvement in modulation compared to mechanical rim brakes. We racked up hundreds of horrible, wet, dirty commuting miles with these and they brakes operated reliably throughout with no reduction in power or control. If you can afford them, these brakes are very much recommended. They're not without their glitches, but they outperform rim brakes in pretty much every situation."

They're long discontinued but if you find a second hand bike fitted with them, they're a fine option.

Check out our review here.

SRAM's Rival 22 hydraulic groupset is the lowest tier of its road disc line-up, but for many it provides the ideal combination of performance and price to fit to an all-purpose bike. The hydraulic levers look bulky, but ergonomically they're easy to use and comfortable (with a caveat if you have really small hands). The braking offers great modulation and plenty of power for very little effort. We did get some fade when we dragged one of the brakes on a two-mile descent. Trying to cook both brakes at the same time was impossible: if you're generating enough heat to affect the system then you'll be at a standstill in no time.

Check out our review here.

Explore the complete archive of reviews of brakes on road.cc

What are the 3 types of disc brakes?

Everything you need to know about disc brakes - read our definitive guide